Nord-drivesystems BU0230 Manuel d'utilisateur

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Functional Safety
Functional Safety
GB
BU 0230
Functional Safety
Supplementary Manual for Frequency Inverter SK 200E
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Résumé du contenu

Page 1 - BU 0230

Functional Safety Functional Safety GB BU 0230 Functional Safety Supplementary Manual for Frequency Inverter SK 200E

Page 2 - N O R D Frequency inverters

Functional safety with NORD SK 200E frequency inverters 10 BU 0230 GB-2712

Page 3 - BU 0230 GB-2712 3

1 General BU 0230 GB-2712 11

Page 4 - Scope of Application

Functional safety with NORD SK 200E frequency inverters 12 BU 0230 GB-2712

Page 5 - BU 0230 GB-2712 5

1 General BU 0230 GB-2712 13

Page 6 - 6 BU 0230 GB-2712

Functional safety with NORD SK 200E frequency inverters 14 BU 0230 GB-2712

Page 7 - 1 General

1 General BU 0230 GB-2712 15 1.2.2 Certificate for the SS1 function for use as a safe shut-down method

Page 8 - 8 BU 0230 GB-2712

Functional safety with NORD SK 200E frequency inverters 16 BU 0230 GB-2712

Page 9 - BU 0230 GB-2712 9

1 General BU 0230 GB-2712 17

Page 10 - 10 BU 0230 GB-2712

Functional safety with NORD SK 200E frequency inverters 18 BU 0230 GB-2712

Page 11 - BU 0230 GB-2712 11

1 General BU 0230 GB-2712 19

Page 12 - 12 BU 0230 GB-2712

Functional safety with NORD SK 200E frequency inverters Safety information 2 BU 0230 GB-2712 N O R D Frequency inverters Safety and operati

Page 13 - BU 0230 GB-2712 13

Functional safety with NORD SK 200E frequency inverters 20 BU 0230 GB-2712

Page 14 - 14 BU 0230 GB-2712

1 General BU 0230 GB-2712 21 1.2.3 Certificate for the sole use of the digital inputs

Page 15 - BU 0230 GB-2712 15

Functional safety with NORD SK 200E frequency inverters 22 BU 0230 GB-2712

Page 16 - 16 BU 0230 GB-2712

1 General BU 0230 GB-2712 23

Page 17 - BU 0230 GB-2712 17

Functional safety with NORD SK 200E frequency inverters 24 BU 0230 GB-2712

Page 18 - 18 BU 0230 GB-2712

1 General BU 0230 GB-2712 25

Page 19 - BU 0230 GB-2712 19

Functional safety with NORD SK 200E frequency inverters 26 BU 0230 GB-2712

Page 20 - 20 BU 0230 GB-2712

1 General BU 0230 GB-2712 27 1.3 Identification System Size 1-3 Ordering designation SK 2xxE S 1-3 Example: SK 205 E- 751 - 340-A - XXX

Page 21 - BU 0230 GB-2712 21

Functional safety with NORD SK 200E frequency inverters 28 BU 0230 GB-2712 1.4 Identification System Size 4 Order designation for SK 2xxE Size

Page 22 - 22 BU 0230 GB-2712

2 Description of function BU 0230 GB-2712 29 2 Function description To avoid danger to persons and to prevent damage to material, machines

Page 23 - BU 0230 GB-2712 23

Functional safety with NORD SK 200E frequency inverters About this document BU 0230 GB-2712 3 Documentation Designation: BU 0230 GB Part No.:

Page 24 - 24 BU 0230 GB-2712

Functional safety with NORD SK 200E frequency inverters 30 BU 0230 GB-2712 Size 4: InputcircuitryI/OControlDriverµCT5T6T3T4T1T2UVWML1L2L3Logic====

Page 25 - BU 0230 GB-2712 25

2 Description of function BU 0230 GB-2712 31 2.1 Safe shut-down method With the aid of a safe shut-down method the torque is now to be safely

Page 26 - 26 BU 0230 GB-2712

Functional safety with NORD SK 200E frequency inverters 32 BU 0230 GB-2712 GND SH 24V SH Frequency inverter 40 44 24V Safety output 24V or 24V Sa

Page 27 - BU 0230 GB-2712 27

2 Description of function BU 0230 GB-2712 33 2.3.2 Safe stop 1, SS1 With the SS1 function, the motor is first stopped by the inverter and after

Page 28 - 28 BU 0230 GB-2712

Functional safety with NORD SK 200E frequency inverters 34 BU 0230 GB-2712 2.4 Examples / Implementation The following illustrates several exam

Page 29 - 2 Function description

2 Description of function BU 0230 GB-2712 35 This solution is preferable, especially in cases where the switching device only checks its safety o

Page 30 - 30 BU 0230 GB-2712

Functional safety with NORD SK 200E frequency inverters 36 BU 0230 GB-2712 2.4.2 SS1 Function A digital input is always required for the

Page 31 - 2.1.1 Safe pulse block

2 Description of function BU 0230 GB-2712 37 2.4.3 Simple restart block Safety Category 4 as per DIN ISO 13849-1 can be achieved with a direct

Page 32 - 2.3.1 Safe torque off, STO

Functional safety with NORD SK 200E frequency inverters 38 BU 0230 GB-2712 2.4.4 Example without safe shut-down method It is possible to im

Page 33 - 2.3.2 Safe stop 1, SS1

2 Description of function BU 0230 GB-2712 39 2.4.5 Ruling out wiring faults In the examples above, a separate shielded cable, whose shield is c

Page 34 - supply

Functional safety with NORD SK 200E frequency inverters About this document 4 BU 0230 GB-2712 Scope of Application These instructions are only

Page 35 - BU 0230 GB-2712 35

Functional safety with NORD SK 200E frequency inverters 40 BU 0230 GB-2712 3 Assembly and installation The installation instructions contained

Page 36 - 2.4.2 SS1 Function

3 Assembly and installation BU 0230 GB-2712 41 LABELLING, FUNCTIONSH:  ASI: Integrated AS interface 24V: 24V power su

Page 37 - 2.4.3 Simple restart block

Functional safety with NORD SK 200E frequency inverters 42 BU 0230 GB-2712 Size 4 FI type SK 200E SK 210E SK 220E SK 230E (SH) (ASI) (SH+ASI) Pi

Page 38 - 38 BU 0230 GB-2712

3 Assembly and installation BU 0230 GB-2712 43 3.5 Safe pulse block A two-wire shielded cable must be used for the safe pulse block. The shield

Page 39 - Ruling out wiring faults

Functional safety with NORD SK 200E frequency inverters 44 BU 0230 GB-2712 3.5.4 EMC With EMC-compliant wiring of the "safe pulse block&

Page 40 - 3.2 Wiring guidelines

3 Assembly and installation BU 0230 GB-2712 45 3.6.1 Details of the 24V supply Terminal/ Name Function [factory setting] Data Description / wi

Page 41 - BU 0230 GB-2712 41

Functional safety with NORD SK 200E frequency inverters 46 BU 0230 GB-2712 Spitzenstrom (ohne Belastung von DO1)0A1A2A3A4A5A    

Page 42 - (SH+ASI)

3 Assembly and installation BU 0230 GB-2712 47 qlRCU* with kmmmCU*19 Double the length of cable must be used because line drops occur in

Page 43 - 15.0*4*5.0**

Functional safety with NORD SK 200E frequency inverters 48 BU 0230 GB-2712 3.8 Digital outputs The digital output can be used to indicate the

Page 44 - Voltage at input terminals

4 Parameterisation BU 0230 GB-2712 49 4 Parameterisation In this manual, only those parameters and configurations are listed, which are

Page 45 - (module and system bus

Table of Contents BU 0230 GB-2712 5 1 GENERAL ...

Page 46 - Cable resistance

Functional safety with NORD SK 200E frequency inverters 50 BU 0230 GB-2712 List of the functions relevant to functional safety for the digital inp

Page 47 - 3.7 Digital inputs

4 Parameterisation BU 0230 GB-2712 51 List of functions relevant to the functional safety of digital output P434 Value Function Description Outp

Page 48 - 3.8 Digital outputs

Functional safety with NORD SK 200E frequency inverters 52 BU 0230 GB-2712 Parameter [factory setting] Setting value / Description / Note Device S

Page 49 - 4.1 Control terminals

4 Parameterisation BU 0230 GB-2712 53 Status word (ZSW) In the inverter response telegram, in the area of the process data the status word (ZSW

Page 50 - 50 BU 0230 GB-2712

Functional safety with NORD SK 200E frequency inverters 54 BU 0230 GB-2712 4.2 Extra functions Parameter [factory setting] Setting value / Desc

Page 51 - BU 0230 GB-2712 51

4 Parameterisation BU 0230 GB-2712 55 Parameter Setting value / Description / Note Device Supervisor Parameter set Note SimpleBox: with the Simp

Page 52

Functional safety with NORD SK 200E frequency inverters 56 BU 0230 GB-2712 Parameter Setting value / Description / Note Device Supervisor Paramete

Page 53 - BU 0230 GB-2712 53

4 Parameterisation BU 0230 GB-2712 57 Parameter Setting value / Description / Note Device Supervisor Parameter set P741 [-01] ... [-10] Proc

Page 54 - 4.3 Information

Functional safety with NORD SK 200E frequency inverters 58 BU 0230 GB-2712 5 Protective switching devices The safety switching device used for

Page 55 - Last fault 1...5

5 Protective switching devices BU 0230 GB-2712 59 5.3 OSSD outputs, test pulse  toff 0.5ms (width of test pulse) Maximum time for which th

Page 56 - Output status

Functional safety with NORD SK 200E frequency inverters 6 BU 0230 GB-2712 6 SAFETY CATEGORIES ...

Page 57 - Status DIP switches

Functional safety with NORD SK 200E frequency inverters 60 BU 0230 GB-2712 6 Safety categories 6.1 IEC 60204-1:2005 (German version EN 60204

Page 58 - 5.1 Output voltage

6 Safety categories BU 0230 GB-2712 61 6.4 ISO 13849-1:2006 (German version EN ISO 13849-1:2008) For the safety-relevant stop functions

Page 59 - Time in ms

Functional safety with NORD SK 200E frequency inverters 62 BU 0230 GB-2712 SK 2xxE internal view Plug-in EEPROM 8 pole DIP switches 7 Co

Page 60 - 6.3 IEC 61508:2010

7 Commissioning BU 0230 GB-2712 63 NOTE FACTORY SETTING, AS DELIVERED! *) As delivered, all DIP switches are in the "0" ("off&

Page 61 - 6.4 ISO 13849-1:2006

Functional safety with NORD SK 200E frequency inverters 64 BU 0230 GB-2712 SS1:  DIP switches S1:4 and S1:5 must be set to the "0" (&

Page 62 - 7 Commissioning

8 Diagnosis BU 0230 GB-2712 65 8 Diagnosis 8.1 Diagnostic LEDs SK 2xxE devices are equipped with various LEDs for diagnostic purposes. In a

Page 63 - BU 0230 GB-2712 63

Functional safety with NORD SK 200E frequency inverters 66 BU 0230 GB-2712 Status LEDs LED Name Colour Description Signal status Meaning DS du

Page 64 - 7.2 Validation

9 Error messages BU 0230 GB-2712 67 9 Error messages Basic information on this topic is contained in the operating manual BU 0200

Page 65 - 8.1 Diagnostic LEDs

Functional safety with NORD SK 200E frequency inverters 68 BU 0230 GB-2712 9.3 Error memory The current error is saved in parameter P700

Page 66 - 8.2 Status information

10 Technical data BU 0230 GB-2712 69 10 Technical data Further data which is not listed here can be obtained from the manual for the basic dev

Page 67 - 9.2 Error display

1 General BU 0230 GB-2712 7 1 General This manual BU 0230 DE describes the aspects that are directly related to the functional

Page 68 - 9.3 Error memory

Functional safety with NORD SK 200E frequency inverters 70 BU 0230 GB-2712 10.3 Control terminal data in Size IV Function Specification Tools Sc

Page 69 - 10.1 Environmental data

10 Technical data BU 0230 GB-2712 71 10.4 Data for the digital inputs Function Specification Input voltage 24 V -37.5 % +25 %, 15  V High l

Page 70 - 70 BU 0230 GB-2712

Functional safety with NORD SK 200E frequency inverters 72 BU 0230 GB-2712 10.5 Data for the safe pulse block (only for SK 210E, SK 215E, SK 230

Page 71 - BU 0230 GB-2712 71

10 Technical data BU 0230 GB-2712 73 10.6 Data for switching off the 24V supply (only for SK 205E, SK 215E Size 1 to 3) Function Specificati

Page 72 - 72 BU 0230 GB-2712

Functional safety with NORD SK 200E frequency inverters 74 BU 0230 GB-2712 11 Additional information 11.1 Maintenance and servicing informati

Page 73 - BU 0230 GB-2712 73

12 Keyword index BU 0230 GB-2712 75 12 Keyword index 2 24V supply ... 73 B Beispiel (Restart block) ...

Page 74 - Internet information

Part No. 607 2302 / 2712

Page 75 - 12 Keyword index

Functional safety with NORD SK 200E frequency inverters 8 BU 0230 GB-2712 CAUTION The heat sink and all other metal components can heat up to te

Page 76 - Part No. 607 2302 / 2712

1 General BU 0230 GB-2712 9 1.2.1 Certificate for the STO function for use as a safe shut-down method

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